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press brakes warcom series dinamica

Comments Off on press brakes warcom series dinamica Sheet Metal Working, New Machines, Warcom

 

This new machine is the result of all the systems developed singularly and that Warcom decided to put together having in mind to offer a total integrated solution to its customers.
Warcom (originally known as Romea) has been producing exclusively press brakes and shears for almost 50 years and the experience developed lead to the results of today that gives undisputed benefits to its endusers.
The cohesion of the single components such as the hydraulic crowning system, frame deflection compensation, the angle control and the laser safety system has allowed in fact to reduce the human factor as well as scraps (caused in large quantities on the conventional machines).
Machine settings have also improved thanks also to the new pneumatic clamping systems, thus gaining production time which nowadays is another important choosing factor for a customer.

STANDARD EQUIPMENT

  • TALENTO Warcom CNC control
Touch screen
Possibility to import DXF files
3D visualization
Colour graphic
Windows XP Professional
4 USB doors
Integrated CD reader
Bend simulator and optimizer
Intermediates clamp management – machine set up
  • New RPW back gauge
The new RPW is motioned by axes controlled through the CNC. It features: high speed and precise CANBUS motors; 800 mm stroke for the X axis; X axis speed of 1000 mm/sec (optional ). Available in different versions to meet all customer’s requirements.
  • CE frontal support arms
All WARCOM standard press brakes come with N. 2 CE frontal support arms which are easily handled horizontally and vertically.The supports help the operator in handling bulky metal sheets. The elegant and essential design is another point in favour of WARCOM press brakes.
  • Laser-Safe safety system
As its standard equipment, Warcom has chosen to use the “Lazer-Safe” safety system. High productivity, simple manipulation of the material and maximum safety for the operator, are the goals that a modern safety system for press brakes, is to satisfy, respecting the EC directives and standards at all times.
The operator’s safety is guaranteed by two laser beams which run under and with the top ram. The moment the first laser beam reaches the mute point, the ram slows down and descends at work speed.
The work speed of 10mm/s is reached when the ram is almost touching the tools blocking device.
FUNCTIONING PRINCIPLE
When one of the laser beam are obstructed (operator’s hand or sheet), the machine stops immediately. When obstacle is removed and after pressing the foot pedal again, the bending sequence can be completed. The so called “boxing” mode allows the production of boxes by interrupting the front and rear beams of the light guard; in such case the operator’s safety is guaranteed by the central laser beam which remains active and the geometry of the piece is still preserved.
  • Heat exchanger
The hydraulic system of the bending machines is well-dimensioned and does not have overheating problems, not even in very hard work conditions. Despite of this, Warcom has still decided to install as a standard item a heat exchanger on all its machines, which is definitely a big help when machine will be working in environments with extreme high temperature or humidity or in case of robotised cells having higher speed and operating 3 shifts.

 

  • Hydraulic dynamic crowning unit model DCS
Bending is a deformation physical process subject to remarkable spring backs and it can be influenced by many factors. The new DCS system (Dynamic crowning system) detects the minimum deformation of the structure in an absolute and not theoretical way and it compensates in real time thus guaranteeing an excellent bending result both in precision and parallelism.
The “DCS plus” version represents a further upgrade of the system; it integrates the active dynamic crowning with pressure sensors capable of determining the exact thickness, resistance and length of the material. These values are automatically recalculated without reprogramming the CNC, optimising thus the result of the bends.

  • Twin roll-ram guiding

 

 

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