Wila hydraulic clamping system allows the possibility to place these specific tools; equipped with a central attachment, they can be used in two ways (front and rear). The insertion of the punches is frontal and the clamping is self-aligning. Each punch has two safety pushbuttons which enable its release.

This tool allows the possibility to correctly block Wila dies with a tang inserted inside the fixing plates, in order to avoid creating any space limit. This device is installed on the self-centring benches with removable key nuts that allow even the installation of the dies with central slot, which have a 60 mm wide base. This device accelerates the replacement of the dies and reduces the tooling set up time up to 70%.

It is the basic control with top range performances. This model is an example of Esa/Gv technology, thanks to the bi-dimensional graphs, possibility of internet connection and modem installation. The elegant and functional cabinet itself is the right marriage between style and practicality.
GENERAL CHARACTERISTICS
-Power supply : 24Vdc 110W max – industrial PC: Pentium M – Operating system: Windows XP® Professional – Display: coloured 15” TFT XGA with antireflective screen –Keyboard : QWERTY with mouse, on tilting support – Memory device: Hard disk, Cd Rom, USB – Programming: 2D graphs (3D graphs only upon request) – Internet: Including the Tele-assistance with the Modem and PC-Anywhere Software: upon request, Maximum number of axises: 32
MAIN CHARACTERISTICS
– 2D graphic programming of the piece and tools (3D only upon request) – Graphic bi-dimensional display of the machine structure, piece and tools. – Optimisation of bi-dimensional bend sequence – Tables of the axis positions with automatic syntactic control, automatic calculation of the R and Z axis position: automatic calculation of the bending and crowning force – Windows XP® Professional user interface – Possibility of off-line tools and programmes planning on standard PC, using the appropriate simulation software – Advanced management of the machine tooling and of PLC hemming machine modifiable by the manufacturer – Personal alarms management – Two year guarantee.

All WARCOM standard press brakes come with N. 2 CE frontal support arms which are easily handled horizontally and vertically.The supports help the operator in handling bulky metal sheets. The elegant and essential design is another point in favour of WARCOM press brakes.

As its standard equipment, Warcom has chosen to use the “Lazer-Safe” safety system. High productivity, simple manipulation of the material and maximum safety for the operator, are the goals that a modern safety system for press brakes, is to satisfy, respecting the EC directives and standards at all times.
The operator’s safety is guaranteed by two laser beams which run under and with the top ram. The moment the first laser beam reaches the mute point, the ram slows down and descends at work speed.
The work speed of 10mm/s is reached when the ram is almost touching the tools blocking device. 

FUNCTIONING PRINCIPLE
When one of the laser beam are obstructed (operator’s hand or sheet), the machine stops immediately. When obstacle is removed and after pressing the foot pedal again, the bending sequence can be completed. The so called “boxing” mode allows the production of boxes by interrupting the front and rear beams of the light guard; in such case the operator’s safety is guaranteed by the central laser beam which remains active and the geometry of the piece is still preserved.

The hydraulic system of the bending machines is well-dimensioned and does not have overheating problems, not even in very hard work conditions. Despite of this, Warcom has still decided to install as a standard item a heat exchanger on all its machines, which is definitely a big help when machine will be working in environments with extreme high temperature or humidity or in case of robotised cells having higher speed and operating 3 shifts.

Warcom designers have installed a comfortable tool storage cabinet directly on the machine, where the tools can be tidily arranged and protected from being broken.
The tool storage cabinet, with a front self-drive insertion, is made in 3 complete upper and lower series, subdivided into WILA 515 mm sectors.

• X axis stroke = 750 mm
• R axis stroke = 200 mm
• Z axes stroke = 2000-3000 mm
• X axis spees = 500 mm sec.
• R axis speed = 250 mm sec.
• Z axes speed = 1000 mm sec.

Back gauge fingers

This impressive back gauge is equipped in its std configuration with 4 automatically moved fingers

Bending is a deformation physical process subject to remarkable spring backs and it can be influenced by many factors. The new DCS system (Dynamic crowning system) detects the minimum deformation of the structure in an absolute and not theoretical way and it compensates in real time thus guaranteeing an excellent bending result both in precision and parallelism.
The “DCS plus” version represents a further upgrade of the system; it integrates the active dynamic crowning with pressure sensors capable of determining the exact thickness, resistance and length of the material. These values are automatically recalculated without reprogramming the CNC, optimising thus the result of the bends.